The tipping point is that one final impact or stress that pushes your racking system into catastrophic failure. ![]() The damage to multiple columns accumulates into overall system stress until the system reaches a tipping point. Impacts of mass at velocity on the upright columns can cause steel deformation, steel and component breakage, or anchor displacement of location or all of the above. The foundation row is the most common point where the full mass and velocity of vehicle impact can take place, the upper levels receive damage of less mass and velocity. The damage is due mostly from lift vehicles’ impact that have a high mass and travel on the ground at the level of the foundational row section. It is also the most likely to be subject to severe damage. The foundation row section has the highest load bearing and stress bearing of all of the components in your system. The foundation row is the lower 5’-0” section of the upright frame in the racking system. Tons of product is kept in place by the diligence of the maintenance team to repair any damage. Let’s first look at why the column is the critical component to a racking system, and how columns in the foundation row section are even more mission critical. Additionally, beams are easily replaced with the OEM parts, and they are not typically repaired, but replaced. There are other smaller parts but this article is going to focus on the main structural pieces that get damaged, and even at that we will be focusing primarily on the upright frames as these hold most of the weight and stress in the system over all. Pallet Rack systems are installed originally with 100% OEM parts which consist of four main structural parts: the upright frames, the beams, struts and the anchor systems. Our goal is to help you become an expert in pallet rack repair management. This article will first guide you through what you need to know about pallet rack repair kit products themselves and then look into the manufacturing, inspection, and installation processes as well. There are many invisible factors that you might not be aware of in selecting a pallet rack repair kit and firm. They might look robust, but are they? The steel could be weak, the engineering lacking, the inspection or installation done poorly. Many rack vendors will sell you products that are down right dangerous. This article will help you make those important decisions about pallet rack repair from the perspective of one of the industry’s oldest and most experienced pallet rack repair companies, Mac Rak. This article is designed for those who manage warehouses and take this responsibility seriously. Repairing your pallet rack system can literally save lives and jobs, this could be your highest responsibility. There are literally lives and livelihoods at stake. ![]() It is your job to keep those tons of materials moving safely and efficiently. Pallet rack systems hold thousands of tons of materials suspended high above your workforce. Become an Expert in Pallet Rack Repair Kits What every warehouse manager should know about pallet rack repair prior to making a decision.
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